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X-Series pick & places
Cost-effective Pick & Place for high-mix, small batches
 
The X-Series accelerates the route from CAD data to first products. It comprises highly cost-effective, all-in-one solutions for small and medium batch sizes with a high product mix. Well suited to production of large boards and handling of odd-size components, the modular machines are easily configured for an ultra-high feeder count.

Overview & Benefits

The X-Series (Opal-XII, Opal FP-XII, Topaz-XII and Emerald-XII) are complementary and cost-effective Pick & Place platforms for low to medium volume manufacturing at up to 20k components per hour. The machines are easily configured for a high feeder count, and for production of large boards. The machines can be combined to suit specific production requirements. The X-Series provides a perfect balance between outstanding versatility and value for money. The machines use the same feeder platform, operating software and Graphical User Interface as the M-Series. The benefits of the X-Series include:

- Fast and simple machine setup with real-time component inventory check
- Fast production-run changeovers with user-friendly 20-position feeder exchange trolleys
- Easy-to-use and quick to learn
- Easily networked with a centralized component database You can seamlessly integrate the machines into your factory automation infrastructure, and scale their performance to meet your precise manufacturing needs.
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Opal-XII
Excel today… expand tomorrow

The Opal-XII features a high precision single placement beam carrying four or eight independent Super Fine heads with exchangeable nozzles. It places up to 17.7k components per hour with 40-micron accuracy. It handles components from 01005 to large connectors, fine-pitch QFP, BGA, µBGA and CSP packages, and components up to 15mm tall. The Opal-XII holds up to 100 tape feeders including stick and bulk parts.
The Opal-XII has standard features that improve product quality and manufacturing efficiency including:

- Automatic board width and thickness adjustment for fast changeover
- Automatic temperature feedback compensates for temperature variations
- Fiducial recovery function that eliminates the need to remove and clean PCBs
- Multi-angle side illumination for any component background

                                        Opal X II

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                                                                                     Fine Pitch Heads
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Topaz-XII
One machine that does it all!

The Topaz-XII provides a perfect balance between chip and IC shooting thanks to its high precision single placement beam with eight independent controlled heads. The Topaz-XII is available in two versions. When many nozzle changes are needed and high output is important, the Flying Nozzle Change (FNC) head is recommended. For handling a wider component range including QFP, connectors and high components, the Super Fine head is ideal.
The high-precision single placement beam carries either four FNC heads (each with three nozzles) and four standard heads or eight Super Fine heads with exchangeable nozzles. The FNC heads exchange nozzles on the fly to increase overall machine efficiency.
With placement rates up to 20k components per hour, the Topaz-XII is fast. Placement accuracy is 35 microns for ICs. It handles components ranging from 01005 to large connectors (45 x 100 mm), fine-pitch and components up to 15 mm tall. The Topaz-XII holds up to 90 tape feeders, including stick and bulk parts.

  
                                               Topaz XII                                          FNC Head (On Flight Nozzles Change)           
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General specifications
Item Opal-XII Topaz-XII
Maximum output per hour 11.6k (4 heads) 17.7k (8 heads) 20k (Super Fine head or Flying Nozzle Change head)
IPC 9850 output per hour 9.6k (4 heads) 13.9k (8 heads) 15.4k
Placement accuracy at 3 sigma 50 micron for chips, 40 micron for QFPs 50 micron for chips, 35 micron for QFPs
Component range 0.4 x 0.2 mm (01005) to 45 x 100 mm 0.4 x 0.2 mm (01005) to 45 x 100 mm
Maximum component height
Standard 6.5 mm 6.5 mm
Optional 15 mm with area CCD camera   15 mm with area CCD camera  
Programmable placement force not applicable not applicable
Maximum board size (L x W)
standard 460 x 440 mm 460 x 440 mm
optional 650 x 850 mm 650 x 850 mm  
Minimum board size (L x W) 50 x 50 mm 50 x 50 mm
Board thickness 0.4 to 4 mm 0.4 to 4 mm
Automatic tool bit exchange nozzles and/or grippers   nozzles and/or grippers
Tape feeding positions (8 mm) 100 single tapes 96 single tapes
Feeder options tape, bulk, stick, manual tray, strips, re-use, tube, waffle pack tape, bulk, stick, manual tray, strips, re-use, tube, waffle pack
Footprint (L x W) incl. front side feeder trolleys 1650 x 1408 mm 1650 x 1408 mm
 
 
 

pick and place